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| In-depth knowledge and understanding of the winding process requirements has led to development of wide range of Wire Tensioning Devices that efficiently combine mechanical and electronic technologies for superior Tension control. Our wire tensioner series consists of mechanical, magnetic and electronic tensioning devices which delivers accurate and consistent wire tension, and therefore ensures better coil formation and improved productivity. |
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| Graduated Tensioner |
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Precision wire tensioners, with graduated scale give high performance coupled with ease of use. With two separate settings for basic tension & back tension , the response of the tensioners can be fine tuned. A high precision feed-back mechanism and low inertia moving parts ensure consistency in tensioning. Diamond lapped ceramic wire guides have a very long life and minimizes any possibility of damage to the enamel.
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WT-130 |
WT-200 |
WT1200 |
| Tension Range(g) |
20-30 |
40-200 |
100-1200 |
| Wire Size(mm) |
0.05 to 0.11 |
0.07 to 0.15 |
0.12 to 0.45 |
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| Permanent Magnet Tensioner |
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Magnetic tensioners can produce long term and stable tension. Non contact mechanism design provides stable, consistent and precision tension to the wire. These kind of tensioners are suitable for both high and normal speed windings.
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PMT-60 |
PMT-200 |
| Tension Range(g) |
10-60 |
30-200 |
| Wire Size(mm) |
0.036 to 0.082 |
0.06 to 0.1730 |
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| Self - Compensating Tensioner (TWT-01) |
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 Self compensating wire tensioners are suitable for thick wires. Robust construction with twin brake shoes, low inertia moving parts and a feed back mechanism ensure high level of consistency and long operational life.
| Tension Range(g) |
25-16 |
| Wire Size(mm) |
0.5 to 1.8 |
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| Mechanical Tensioner (SWT-01) |
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 These are low cost wire tesnioners designed for basic winding applications. The tension is adjusted by varying the spring pressure acting on a rotating friction pad mounted on the tension wheel. The tension wheel is made of high performance polymers for low inertia, corrosion resistance and long life.
| Tension Range(g) |
50-30 |
| Wire Size(mm) |
0.05 to 0.3 |
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| Thick Wire Tensioner (TWT-03) |
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 These tensioners are specifically designed for Thick wires. Compact dimensions & integrated wire guide makes this tensioner suitable for mounting directly on the machine traverse. A tension release mechanism and absence of back tension makes it easy to handle the wire during termination.
| Tension Range(g) |
25-16 |
| Wire Size(mm) |
0.5 to 1.8 |
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| Electronic Tensioner |
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 Electronic wire tensioners with electromagnetic brakes delivers high performance coupled with ease of use. An integral amplifier controls the braking torque in proportion to the command voltage. The tension value can be remotely set and varied either by the winding machine PLC or through a potentiometer even during winding cycle. |
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